Egg Tray Pulp Molding Machine With Computer Control
Egg Tray Machine Main Sections:
1. Pulping System: Put the waster paper into the hydrapulper , the paper and water will mix in hydrapulper ,then go to the refiner machine ,refiner machine make the pulp more small and uniform ,then the pulp pump absorb the pulp to the pulp pool .after the second mix in the pulp pool ,the pulp will go to the form machine pulp tank .
2. Forming System : The vacuum pump will offer the vacuum to make the forming mould absorb the pulp from the pulp tank. One PLC cabinet will control the pulp absorb time ,the finished product will be shaped on the forming mould ,then the transfer mould transfer the products to the drying line ,the air compressor will give the air to blow the products ,then the products will drop down from the mould .Then the products is delivered to the drying line automatically; the water will go back to the water pool recycled.
These 2 process is chosen by customer not necessary part of the egg tray machine:
Drying Process
It basically involves drying the wet semi-finished products by using egg tray drying line.
Good dying process can lead to minimal losses of poorly-formed trays. There are metal and brick egg tray drying line.
Packing process
With hot press machine, we can squeeze large amounts of egg trays into together. Thereafter, egg trays will be packaged in the desired way. Also, it is convenient for conveying egg trays after hot press.
The quality of our egg tray making machines is superior to that of other suppliers,and our prices are lower than theirs.
Our Egg Tray Machine advantages:
- A professional post-sales team guarantees smooth process of package, shipment and installment.
- Experienced engineers have certificates related to mechanical industry.
- Provide video technical support.
- Installation, commissioning and training service are available.
- Machine maintenance, repair and tracking service.
- Offer spare parts.
Technical Specification of Paper Egg tray machine(WY-4-4)
| Egg Tray Mold Quantity |
16pcs(4pcs*4 faces) |
| Raw material |
Waste paper |
| Egg tray Capacity |
2500pcs/hour |
| Net weight per piece (gram) |
70g-75g |
| Waste paper consumption |
190kg / hour |
| Water Consumption |
0.6ton / hour |
| Natural Gas Consumption of Dryer |
90cbm/h |
| Worker requirement |
5-7workers |
| Machine Length |
8m-33m |
| Machine weight |
8-32tons |
| Power Requirement |
Without dryer |
80KW |
| With dryer |
120KW |
| Area of workshop |
Without dryer |
More than 200 M² |
| With dryer, dryer-24m |
More than400M² |
| Container Requirement |
Without dryer |
40ft*1 |
| With dryer |
40ft*4 |
| Remarks: 1. The egg tray Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g). 2. Workshop size is for reference only and could be adjusted according to actual size of client's plant. |
| |
Main Parts |
Pulping system
|
Including :
water pool-1pcs
mix pool-1pcs
mill pulp pump -1set
water pump-2sets
pulp pump -2sets
pulping machine -1sets |
Forming system
|
Including
16 moulds (4*4)forming machine -1set
Vacuum pump-1set
Compressor -2sets
Washer -1set
Vacuum tank-1pcs
Air tank-1pcs |
Drying system
|
Including
Drying oven 4 layer -1set
(L20M*W2M*H2.2M)
Chain and tray -1sets
Hot air pipe -1sets
Chain wheel with shaft-1sets
Delivery belt -1set
Drive motor -1set |
Boiler
|
Including
Boiler -1set
Natural gas burner(Riello)-1set
Fan with motor -1set
Electric control -1set |
Egg tray forming machine is a kind of machine which absorbs paper pulp-the raw material, on the surface of mould by vacuum to get various shape and ratio of wet and dry by regulating time. After such working procedure as transferring moulds, releasing moulds to complete paper tray production. Our forming machines adopt advanced PLC programmable controller; selecting of high quality electronic devices and pneumatic components; using stainless steel pulp barrels with high performance and long service life. Our Egg Tray Machine production line has Fully Automatic and Semi Automatic two types , both have computer control system. If you don't want this drying system, it is also OK. Then you will have to do the work of drying up the product trays manually.
Pulp tray molding machine now is widely used in pulp molding products manufacturing, the raw material is waste paper like Newspaper, Carton, Paper box, Books, Corrugated paper etc.
The raw material goes into the pulping system, mixing with water, become the paper pulp.
And then the paper pulp will be sent into the egg tray forming machine by a pump, the Pulp tray forming machine will produce the trays using vacuum forming principle.
The pulp tray that coming out from the forming machine is wet, so the forming system needs to be equipped with the drying system.This pulp tray drying system using different fuel to dry the egg trays automatically, as for the fuel choices, there is like Natural gas/LNG/LPG, diesel, heavy oil, wood, coal, electric.
After drying, the paper trays can be piled up by automatic stacker, and then the workers can package the trays by plastic bags.
Egg tray molding area.
End Products Of Paper Egg Tray Machine
Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays, 24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.
FAQ:
Our productionline has Fully Automatic and Semi Automatic two types , both have computer control system .
1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;
2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .
Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
5. What kind of Fuel can be used for the whole production line?
Coal, natural gas, and dieseal oil.
6. What kind of products can be made by this machine?
All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer product package, medical disposable container etc.
7. Are you a manufacturer?
Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.
Our Services
(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.
Contact us freely for detail. Ms.Mandy:+86-15665704183
Audited Supplier 
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