Customization: | Available |
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Application: | Egg Tray/Apple Tray/Shoe Tray |
Drying Function: | With Drying Function |
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All Type Egg Tray Machine Reliable Price For Egg Tray Business
Egg Tray Machine/Shoe Tray Machine/Pulp Molding Machine Introduction:
The Egg Tray production line is mainly combined by THREE PARTS:
1. Pulping System: Put the waster paper into the hydrapulper , the paper and water will mix in hydrapulper ,then go to the refiner machine ,refiner machine make the pulp more small and uniform ,then the pulp pump absorb the pulp to the pulp pool .after the second mix in the pulp pool ,the pulp will go to the form machine pulp tank .
2. Forming System : The vacuum pump will offer the vacuum to make the forming mould absorb the pulp from the pulp tank. One PLC cabinet will control the pulp absorb time ,the finished product will be shaped on the forming mould ,then the transfer mould transfer the products to the drying line ,the air compressor will give the air to blow the products ,then the products will drop down from the mould .Then the products is delivered to the drying line automatically; the water will go back to the water pool recycled.
3. Drying system: The formed Product Tray plate being delivered to Dryer, and come up to Completed Strong Product Tray plate
The drying system is with one boiler. The drying system can use electricity, diesel, coal, natural gas as energy. Customers must first confirm which kind of energy they will use before our production.
The raw material is any wastepaper(without plastic) and water.
Our production line has Fully Automatic and Semi Automatic two types , both have computer control system.
If you don't want this drying system, it is also OK. Then you will have to do the work of drying up the product trays manually.
Our machine can be designed to make different products at same time by one Working Table (with 2 Molds or even 3 molds)
Egg tray forming machine is a kind of machine which absorbs paper pulp-the raw material, on the surface of mould by vacuum to get various shape and ratio of wet and dry by regulating time. After such working procedure as transferring moulds, releasing moulds to complete paper tray production. Our forming machines adopt advanced PLC programmable controller; selecting of high quality electronic devices and pneumatic components; using stainless steel pulp barrels with high performance and long service life.
Pulp tray molding machine now is widely used in pulp molding products manufacturing, the raw material is waste paper like Newspaper, Carton, Paper box, Books, Corrugated paper etc.
The raw material goes into the pulping system, mixing with water, become the paper pulp.
And then the paper pulp will be sent into the egg tray forming machine by a pump, the Pulp tray forming machine will produce the trays using vacuum forming principle.
The pulp tray that coming out from the forming machine is wet, so the forming system needs to be equipped with the drying system.
If the output of pulp tray is less than 1000 pieces per hour, and the weather is good enough, we recommend the manual operation type forming machine and sunshine drying mode, this can reduce the cost of equipment investment. If the weather is not enough to dry the paper trays easily, or the output of the machine is more than 1000 pcs/h, we recommend the automatic drying system,
This pulp tray drying system using different fuel to dry the egg trays automatically, as for the fuel choices, there is like Natural gas/LNG/LPG, diesel, heavy oil, wood, coal, electric.
After drying, the paper trays can be piled up by automatic stacker, and then the workers can package the trays by plastic bags.
The quality of our egg tray making machines is superior to that of other suppliers,and our prices are lower than theirs.
If you are interested in our machines,pls contact me, i will send the details of machine to you.
Technical Specification of Paper Egg tray machine
Egg Tray Mold Quantity | 1pcs | 2pcs | 3pcs | 4pcs | 12pcs(3pcs*4) | 24pcs(3*8) | 32pcs(4*8) | |
Raw material | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | Waste paper | |
Egg tray Capacity | 350pcs/hour | 700pcs/hour | 1000pcs/hour | 1300pcs/hour | 1500-1800pcs/hour | 2500pcs/h | 3000pcs/hour | |
Net weight per piece (gram) | 70g-75g | 70g-75g | 70g-75g | 70g-75g | 70g-75g | 70g-75g | 70g-75g | |
Waste paper consumption | 0.025ton / hour | 0.06ton / hour | 0.1ton / hour | 0.13ton / hour | 135kg/ hour | 188kg/h | 225kg / hour | |
Water Consumption | 0.05ton / hour | 0.1ton/hour | 0.15ton / hour | 0.2ton / hour | 0.5ton / hour | 0.6ton/h | 0.65ton / h | |
Natural Gas Consumption of Dryer | 12cbm/h | 25cbm/h | 35cbm/h | 50cbm/h | 60cbm/h | 80cbm/h | 80cbm/h | |
Worker requirement | 2-3workers | 3-4workers | 4-6workers | 4-6workers | 5-7workers | 8-10workers | 8-10workers | |
Power Requirement | Without dryer | 20KW | 30KW | 40KW | 45KW | 70KW | 100KW | 100KW |
With dryer | 30KW | 45KW | 60KW | 65KW | 80KW | 130KW | 150KW | |
Area of workshop | Without dryer | More than100M² | More than 100 M² | More than 120 M² | More than 150 M² | More than 200 M² | More than 250 M² | More than 250 M² |
With dryer | More than200 M² Dryer-12M |
More than 240 M²,dryer-18M | More than300M² Dryer-18M |
More than 320 M²,dryer-24M | More than 400M²,dryer30M | More than 520M² dryer36M | More than 520M²,dryer40M | |
Container Requirement | Without dryer | 20ft*1 | 20ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | 40ft*1 | 40ft*1 |
With dryer | 40ft*2 | 40ft*2+20ft*1 | 40ft*3 | 40ft*3 | 40ft*4 | 40ft*5 | 40ft*5 | |
Remarks: 1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g). 2. Workshop size is for reference only and could be adjusted according to actual size of client's plant. |