Rotary Type Factory Price Egg Tray Making Machine Price with Large Capacity 65kw-180kw

Product Description

Rotary Egg Tray Making Machine Price with Large Capacity 65KW-180KW

 Process flow
Pulping Process
It is the process of mixing the raw materials with water. Then you can get the slurry that is dried to form the egg trays.
Drying Process
It basically involves drying the wet semi-finished products by using egg tray drying line.
Good dying process can lead to minimal losses of poorly-formed trays. There are metal and brick egg tray drying line.
Molding Process
Use negative pressure and vacuum absorption to turn slurry to egg trays. If you change the mold, you can make egg cartons, apple trays and so on with egg tray machines.

Packing process
With hot press machine, we can squeeze large amounts of egg trays into together. Thereafter, egg trays will be packaged in the desired way. Also, it is convenient for conveying egg trays after hot press.

The drying system is with one boiler. The drying system can use electricity, diesel, coal, natural gas as energy. Customers must first confirm which kind of energy they will use before our production. 
Our production line has Fully Automatic and Semi Automatic two types , both have computer control system.
If you don't want this drying system, it is also OK.  Then you will have to do the work of drying up the product trays manually.
Our machine can be designed to make different products at same time by one Working Table (with 2 Molds or even 3 molds)

Egg tray forming machine is a kind of machine which absorbs paper pulp-the raw material, on the surface of mould by vacuum to get various shape and ratio of wet and dry by regulating time. After such working procedure as transferring moulds, releasing moulds to complete paper tray production. Our forming machines adopt advanced PLC programmable controller; selecting of high quality electronic devices and pneumatic components; using stainless steel pulp barrels with high performance and long service life.
 
Various types and output of egg tray making machines can be supplied by our company, such as 800-1000pcs per hour ,2000pcs per hour,3000pcs per hour ,4000pcs per hour ,and so on .
 
The quality of our egg tray making machines is superior to that of other suppliers,and our prices are lower than theirs.
 
If you are interested in our machines,pls contact me ,i will send the details of machine to you.

Technical Specification of the Rotary Egg tray machine
 

Egg Tray Mold Quantity		12pcs(3pcs*4)	18pcs(3*6)	24pcs(3*8)	32pcs(4*8)
Raw material		Waste paper	Waste paper	Waste paper	Waste paper
Egg tray Capacity		1500-1800pcs/hour	2000-2200pcs/h	2500pcs/h	3000pcs/hour
Net weight per piece (gram)		70g-75g	70g-75g	70g-75g	70g-75g
Waste paper consumption		135kg/ hour	150kg/h	188kg/h	225kg / hour
Water Consumption		0.5ton / hour	0.55ton/h	0.6ton/h	0.65ton / h
Natural Gas Consumption of Dryer		60cbm/h	60cbm/h	80cbm/h	80cbm/h
Worker requirement		5-7workers	5-7workers	8-10workers	8-10workers
Power Requirement	Without dryer	70KW	70KW	100KW	100KW
	With dryer	80KW	80KW	130KW	150KW
Area of workshop	Without dryer	More than 200 M²	More than 200 M²	More than 250 M²	More than 250 M²
	With dryer	More than 400M²,dryer30M	More than 400M²;dryer30M	More than 520M² dryer36M	More than 520M²,dryer40M
Container Requirement	Without dryer	40ft*1	40ft*1	40ft*1	40ft*1
	With dryer	40ft*4	40ft*4	40ft*5	40ft*5
Remarks:                                                                                                                                                                                                                                                                     1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g).                                                                                                                    2. Workshop size is for reference only and could be adjusted according to actual size of client's plant.

Egg Tray mould quantity	32pcs  (4*8)	Container Required
Raw material	Waste paper	About 40ft*4+20ft*1(with dryer) 40ft*1 (without dryer)
Output for egg tray	3000-4000pcs/hour
Net weight per piece (gram)	70g-75g
The volume of waste paper consumed	300kg/h
The volume of water consumed	720kg/h
Diesel consumption Natural gas consumption(Similar to fuel from Biogas)	80kg/h around 120cbm/h
Electricity Power	150kw
Machine Weight	40tons around
Egg tray Size	295mm*295mm 30eggs
Installation & Training 1. Usually, all installation and debugging work will be done before shipment.  2. If the buyer wants seller to Install the debugging term, the seller will arrange engineers instructing the installment(all travel ticket and hotel charge by buyer and engineer charge USD100/day ) 3.We will dispatch 1 engineer to direct the installation and debugging of the equipment if needed. And the engineer will train the workers on site. 4. Buyer needs to build 2 water pools with size of 2m*2m*1.5m (L*W*H)and 3 pulp pools with size of 2m*2m*1.5m(L*W*H).

 Model 3000-4000pcs/h
  

	Main Parts
Pulping system	Including : mill pulp pump -1set water pump-2sets pulp pump -2sets pulping machine -1sets
Forming system	Including 32 moulds (4*8)forming machine -1set Vacuum pump-1set Compressor -2sets Washer -1set Vacuum tank-1pcs Air tank-1pcs
Drying system	Including Drying oven 4layer -1set (32M*W2M*H2.2M) Chain and tray -1sets Hot air pipe -1sets Chain wheel with shaft-1sets Delivery belt -1set Drive motor -1set
Boiler	Including Boiler -1set Fan with motor -1set Electric control -1set

Model	Mechanization	Working mode	Capacity(Pcs/h)
ZJM-1800	Semi-auto or Automatic	Rotary	1800
ZJM-2000	Semi- auto or Automatic	Rotary	2000
ZJM-3000	Automatic	Rotary	3000
ZJM-4000	Automatic	Rotary	4000-4500
ZJM-5000	Automatic	Rotary	5000-5500
ZJM-6000	Automatic	Rotary	6000

Egg tray molding area.




Egg Tray packing machine




FAQ: 
Our productionline has Fully Automatic and Semi Automatic two types ,  both have  computer control system .
 
1.  What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually; 
 
2. What is Fully Automat type ?
Meaning:  the production line includes the Drying system and the whole procedure can be done Automatically . 
 
Of course, the price and the required work space would have big difference from the semi-automatic type.
 
3. Quality 
--- Our machines use  UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding ,  insuring a minimum of 10 years' lifespan .
 
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding  waste ; 
 
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
    Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
 5.  What kind of Fuel can be used for the whole production line?
     Coal, natural gas, and dieseal oil.
 
6. What kind of products can be made by this machine?
 
  All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer      product package, medical disposable container etc.
 
7. Are you a manufacturer?
 
  Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the  most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.