Professional Factory Pulp Molding Paper Egg Tray Machine
Egg tray making machine refers to the machine that can be used to make paper egg trays. Paper egg trays, as a kind of protective shell to hold eggs, are becoming the mainstream packaging product on the market.Jinan Wanyou Packing Machinery Factory egg tray machine enables customers to make egg trays with higher quality and higher bearing capacity. Due to low cost and high return, more and more people are willing to invest in the machine. Especially for chicken farmers, they can sell the eggs packaged by egg trays at a higher price. If you are interested in the profitable business, contact us now!
1. pulping system: including the hydrapulper, pump, disk mill, water tank, pulp tank, mixer, etc..to make the wastepaper into paper pulp.
2. forming system: including the molding machine, molds, vacuum pumps, air compressor and electrical controller to make the pulp into wet trays.
3. drying system: including the oven, chains, trays, heating pipes, fans, boiler, etc..to dry the wet trays so they can be used directly.(This part is not necessary for small capacity demand machine below 1500pcs/h.)
The raw material is any wastepaper(without plastic) and water.
Process flow as follows:
♦Pulping system::Put the waste paper into the hydraulic pulper. After about 40 minutes' high consistency mixing, the waste paper will be made into rough pulp. The proportion is 1(paper):3(water).
·Then the rough pulp will flow into the homogenization pool. The rough pulp will be refined further by the pulp beater in the homogenization pool.
·The appropriate concentration of the pulp will flow into the finished pulp to supply paper pulp to the forming machine.
♦Forming system: By pulp pump, the finished pulp will be transported into the paper tray forming machine.
·Under the suction power of vacuum pump, the pump will be adsorbed up on molds to form egg tray.
·Under the blowing force of air compressor, the formed egg tray will drop off from molds.
♦Drying system: The formed Product Tray plate being delivered to Dryer, and come up to Completed Strong Product Tray plate
The drying system is with one boiler. The drying system can use electricity, diesel, coal, natural gas as energy. Customers must first confirm which kind of energy they will use before our production.
Our production line has Fully Automatic and Semi Automatic two types , both have computer control system.
If you don't want this drying system, it is also OK. Then you will have to do the work of drying up the product trays manually.
Our machine can be designed to make different products at same time by one Working Table (with 2 Molds or even 3 molds
Extra Process for big capacity egg tray machine: (this part is not necessary part with capacity lower than 1500pcs/h egg tray machine)
Packing process
With hot press machine, we can squeeze large amounts of egg trays into together. Thereafter, egg trays will be packaged in the desired way. Also, it is convenient for conveying egg trays after hot press.
Technical Specification of Pulp Molding Machine :
| Egg Tray Mold Quantity |
2pcs |
| Raw material |
Waste paper |
| Egg tray Capacity |
700pcs/hour |
| Net weight per piece (gram) |
70g-75g |
| Waste paper consumption |
0.06ton / hour |
| Water Consumption |
0.1ton/hour |
| Natural Gas Consumption of Dryer |
25cbm/h |
| Worker requirement |
3-4workers |
| Machine Length |
7m-23m |
| Machine weight |
6-20tons |
| Power Requirement |
Without dryer |
30KW |
| With dryer |
45KW |
| Area of workshop |
Without dryer |
More than100M² |
| With dryer, dryer-16m |
More than240 M² |
| Container Requirement |
Without dryer |
20ft*1 |
| With dryer |
40ft*2+20ft*1 |
Our Egg Tray Machine production line has Fully Automatic and Semi Automatic two types , both have computer control system. If you don't want this drying system, it is also OK. Then you will have to do the work of drying up the product trays manually.
Pulp tray molding machine now is widely used in pulp molding products manufacturing, the raw material is waste paper like Newspaper, Carton, Paper box, Books, Corrugated paper etc.
The raw material goes into the pulping system, mixing with water, become the paper pulp.
And then the paper pulp will be sent into the egg tray forming machine by a pump, the Pulp tray forming machine will produce the trays using vacuum forming principle.
The pulp tray that coming out from the forming machine is wet, so the forming system needs to be equipped with the drying system.
If the output of pulp tray is less than 1000 pieces per hour, and the weather is good enough, we recommend the manual operation type forming machine and sunshine drying mode, this can reduce the cost of equipment investment. If the weather is not enough to dry the paper trays easily, or the output of the machine is more than 1000 pcs/h, we recommend the automatic drying system,
This pulp tray drying system using different fuel to dry the egg trays automatically, as for the fuel choices, there is like Natural gas/LNG/LPG, diesel, heavy oil, wood, coal, electric.
After drying, the paper trays can be piled up by automatic stacker, and then the workers can package the trays by plastic bags.
End Products Of Paper Egg Tray Machine
Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays, 24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.
Visitors to our factory for egg tray machine
FAQ:
Our productionline has Fully Automatic and Semi Automatic two types , both have computer control system .
1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;
2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .
Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
5. What kind of Fuel can be used for the whole production line?
Coal, natural gas, and dieseal oil.
6. What kind of products can be made by this machine?
All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer product package, medical disposable container etc.
7. Are you a manufacturer?
Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.
Our Services
(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.
Contact us freely for detail.Ms.Mandy:+86-15665704183
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