| Customization: | Available |
|---|---|
| Application: | Agriculture, Chicken Farms |
| Drying Function: | Without Drying Function |
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Environment Friendly Paper Egg Tray Machine For Quail Egg Tray
Application:
The semi-automatic egg tray/carton machine is mainly applied for producing egg trays, egg packaging cartons, fruit trays, drinking cup carrier trays, bottle trays and other regular shape standard products and so on.
Egg tray forming machine is a kind of machine which absorbs paper pulp-the raw material, on the surface of mould by vacuum to get various shape and ratio of wet and dry by regulating time. After such working procedure as transferring moulds, releasing moulds to complete paper tray production. Our forming machines adopt advanced PLC programmable controller; selecting of high quality electronic devices and pneumatic components; using stainless steel pulp barrels with high performance and long service life.
Pulp tray molding machine now is widely used in pulp molding products manufacturing, the raw material is waste paper like Newspaper, Carton, Paper box, Books, Corrugated paper etc.
The raw material goes into the pulping system, mixing with water, become the paper pulp. And then the paper pulp will be sent into the egg tray forming machine by a pump, the Pulp tray forming machine will produce the trays using vacuum forming principle.
The pulp tray that coming out from the forming machine is wet, so the forming system needs to be equipped with the drying system. If the output of pulp tray is less than 1000 pieces per hour, and the weather is good enough, we recommend the manual operation type forming machine and sunshine drying mode, this can reduce the cost of equipment investment. If the weather is not enough to dry the paper trays easily, or the output of the machine is more than 1000 pcs/h, we recommend the automatic drying system,
This pulp tray drying system using different fuel to dry the egg trays automatically, as for the fuel choices, there is like Natural gas/LNG/LPG, diesel, heavy oil, wood, coal, electric.
After drying, the paper trays can be piled up by automatic stacker, and then the workers can package the trays by plastic bags.
The Egg Tray production line is mainly combined by THREE PARTS:
1. Pulping system: Use waste paper and water as raw material and pulp up;
2. Forming system: The pulped material being delivered to Product Tray molds, and forming to the Product Tray plate shape;
3. Drying system: The formed Product Tray plate being delivered to Dryer, and come up to Completed Strong Product Tray plate
The drying system is with one boiler. The drying system can use electricity, diesel, coal, natural gas as energy. Customers must first confirm which kind of energy they will use before our production.
Our production line has Fully Automatic and Semi Automatic two types , both have computer control system.
If you don't want this drying system, it is also OK. Then you will have to do the work of drying up the product trays manually.
Our machine can be designed to make different products at same time by one Working Table (with 2 Molds or even 3 moldsExtra Process for big capacity egg tray machine: (this part is not necessary part with capacity lower than 1500pcs/h egg tray machine)
Drying Process
It basically involves drying the wet semi-finished products by using egg tray drying line.
Good dying process can lead to minimal losses of poorly-formed trays. There are metal and brick egg tray drying line.
Technical Specification of Paper Egg tray machine
| Egg Tray Mold Quantity | 2pcs | 3pcs | 4pcs | |
| Raw material | Waste paper | Waste paper | Waste paper | |
| Egg tray Capacity | 700pcs/hour | 1000pcs/hour | 1300pcs/hour | |
| Net weight per piece (gram) | 70g-75g | 70g-75g | 70g-75g | |
| Waste paper consumption | 0.06ton / hour | 0.1ton / hour | 0.13ton / hour | |
| Water Consumption | 0.1ton/hour | 0.15ton / hour | 0.2ton / hour | |
| Natural Gas Consumption of Dryer | 25cbm/h | 35cbm/h | 50cbm/h | |
| Worker requirement | 3-4workers | 4-6workers | 4-6workers | |
| Power Requirement | Without dryer | 30KW | 40KW | 45KW |
| With dryer | 45KW | 60KW | 65KW | |
| Area of workshop | Without dryer | More than 100 M² | More than 120 M² | More than 150 M² |
| With dryer | More than 240 M² | More than300M² | More than 320 M² | |
| Container Requirement | Without dryer | 20ft*1 | 40ft*1 | 40ft*1 |
| With dryer | 40ft*2+20ft*1 | 40ft*2+20ft*1 | 40ft*3 | |
| Remarks: 1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g). 2. Workshop size is for reference only and could be adjusted according to actual size of client's plant. 3. The above specification is for reference only, due to continuous technology development, data will be updated from time to time. 4. Pulp Molding Equipment are non-standard equipment, we are able to provide customized solution according to specific requirements from customer.
5. Welcome to contact us anytime, our professional team will provide more effective help and supports for you.
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| Egg Tray Mold Quantity | 4pcs | |
| Raw material | Waste paper | |
| Egg tray Capacity | 1300pcs/hour | |
| Net weight per piece (gram) | 70g-75g | |
| Waste paper consumption | 97.5kg / hour | |
| Water Consumption | 0.2ton / hour | |
| Natural Gas Consumption of Dryer | 50cbm/h | |
| Worker requirement | 4-6workers | |
| Machine Length | 8m-28m | |
| Machine weight | 8-30tons | |
| Power Requirement | Without dryer | 45KW |
| With dryer | 65KW | |
| Area of workshop | Without dryer | More than 150 M² |
| With dryer, dryer-18m | More than320M² | |
| Container Requirement | Without dryer | 40ft*1 |
| With dryer | 40ft*3+20*1 | |
End Products Of Paper Egg Tray Machine
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