Paper Pulp Egg Packing Machine Egg Tray Machine for Farm Machinery

Product Description

Paper Pulp Egg Packing Machine Egg Tray Machine For Farm Machinery

Egg Tray Machine Process: 
1. pulping system: including the hydrapulper, pump, disk mill, water tank, pulp tank, mixer, etc..to make the wastepaper into paper pulp.
  2. forming system: including the molding machine, molds, vacuum pumps, air compressor and electrical controller to make the pulp into wet trays.
  3. drying system: including the oven, chains, trays, heating pipes, fans, boiler, etc..to dry the wet trays so they can be used directly.(This part is not necessary for small capacity demand machine below 1500pcs/h.)
4. Packing process
With hot press machine, we can squeeze large amounts of egg trays into together. Thereafter, egg trays will be packaged in the desired way. Also, it is convenient for conveying egg trays after hot press.
 

Technical Specification of Paper Egg tray machine

Egg Tray Mold Quantity		2pcs	3pcs	4pcs	12pcs(3pcs*4)	16pcs(4pcs*4)	24pcs(3pcs*8)	32pcs(4pcs*8)	40(5pcs*8)	48(6pcs*8)
Raw material		Waste paper	Waste paper	Waste paper	Waste paper	Waste paper	Waste paper	Waste paper	Waste paper	Waste paper
Egg tray Capacity(pcs/hour)		700	1000	1300	2000	2500	3000	4000	5000	6000
Net weight per piece (gram)		70-75	70-75	70-75	70-75	70-75	70-75	70-75	70-75	70-75
Waste paper consumption		0.06ton / h	0.1ton / h	0.13ton / h	150kg/ h	150kg/h	188kg/h	225kg / hour	375kg/h	450kg/h
Water Consumption		0.15ton/h	0.22ton / h	0.3ton / h	0.45ton / h	0.6ton/h	0.68ton/h	0.9ton / h	1.1t/h	1.35ton/h
Natural Gas Consumption of Dryer		25cbm/h	45cbm/h	60cbm/h	75cbm/h	90cbm/h	110cbm/h	120cbm/h	150cbm/h	180cbm/h
Boiler model (natural gas fuel Kcal)		300*10^3	450*	600*10^3	800*10^3	1000*10^3	1200*10^3	1500*10^3	1800*10^3	2000*10^3
Worker requirement		3-4workers	4-6workers	4-6workers	5-7workers	5-7workers	8-10workers	8-10workers	10-12	10-12
Power Requirement	Without dryer	30KW	40KW	45KW	70KW	80KW	100KW	100KW
	With dryer	45KW	60KW	65KW	100KW	120KW	130KW	150KW	180kw	200kw
Area of workshop	Without dryer	More than 100 M²	More than 120 M²	More than 150 M²	More than 200 M²	More than 200 M²	More than 250 M²	More than 250 M²
	With dryer	More than 240M² dryer-16M	More than300M² Dryer-16M	More than 320 M² dryer-18M	More than 400M² Dryer18M	More than 400M² Dryer20M	More than 520M² dryer30M	More than 520M² Dryer32M	600m^2 Dryer 36m	750m^2 Dryer 40m
Container Requirement	Without dryer	20ft*1	40ft*1	40ft*1	40ft*1	40ft*1	40ft*1	40ft*1
	With dryer	40ft*2+20ft*1	40ft*3	40ft*3	40ft*4	40ft*4	40ft*5	40ft*5	40ft*6+20ft*1	40ft*7
Remarks:     1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g).    2. Workshop size is for reference only and could be adjusted according to actual size of client's plant. 3. The above specification is for reference only, due to continuous technology development, data will be updated from time to time. 4. Pulp Molding Equipment are non-standard equipment, we are able to provide customized solution according to specific requirements from customer. 5. Welcome to contact us anytime, our professional team will provide more effective help and supports for you.

1. Egg Tray Machine Pulping System 
Pulping Process
It is the process of mixing the raw materials with water. Then you can get the slurry that is dried to form the egg trays.

 

2. Egg Tray Molding Forming System :  

 

Egg Tray Machine Forming system Air Compressor, Vacuum Pump, Motors

Molding Process
Use negative pressure and vacuum absorption to turn slurry to egg trays. If you change the mold, you can make egg cartons, apple trays and so on with egg tray machines.
Egg tray molding area


3. Egg Tray Drying system (can use gas,dissel,coal for Boiler burner)
 

Drying system Boiler(Natural Gas Fuel) for Metallic Dryer oven
It basically involves drying the wet semi-finished products by using egg tray drying line.
Good dying process can lead to minimal losses of poorly-formed trays. There are metal and brick egg tray drying line.

4. Egg Tray Automatic Stacking Machine:

Packing process
With hot press machine, we can squeeze large amounts of egg trays into together. Thereafter, egg trays will be packaged in the desired way. Also, it is convenient for conveying egg trays after hot press.


Certificate of egg tray machine

End Products Of Paper Egg Tray Machine

Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays,  24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.


Delivery


FAQ: 
Our productionline has Fully Automatic and Semi Automatic two types ,  both have  computer control system .
 
1.  What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually; 
 
2. What is Fully Automat type ?
Meaning:  the production line includes the Drying system and the whole procedure can be done Automatically . 
 
Of course, the price and the required work space would have big difference from the semi-automatic type.
 
3. Quality 
--- Our machines use  UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding ,  insuring a minimum of 10 years' lifespan .
 
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding  waste ; 
 
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
    Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
 5.  What kind of Fuel can be used for the whole production line?
     Coal, natural gas, and dieseal oil.
 
6. What kind of products can be made by this machine?
 
  All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer      product package, medical disposable container etc.
 
7. Are you a manufacturer?
 
  Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the  most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.

Our Services
 
(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.