Automatic Egg Tray Machine For Apple Tray/Egg Carton
Egg Tray Machine Product Introduction
Egg Tray Production line is mainly combined by THREE PARTS:
1. Pulping system: Use waste paper and water as raw material and pulp up;
2. Forming system: The pulped material being delivered to Product Tray molds, and forming to the Product Tray plate shape;
3. Drying system: The formed Product Tray plate being delivered to Dryer, and come up to Completed Strong Product Tray plate
The drying system is with one boiler. The drying system can use electricity, diesel, coal, natural gas as energy. Customers must first confirm which kind of energy they will use before our production.
Our production line has Fully Automatic and Semi Automatic two types , both have computer control system.
If you don't want this drying system, it is also OK. Then you will have to do the work of drying up the product trays manually.
Our machine can be designed to make different products at same time by one Working Table (with 2 Molds or even 3 moldsExtra Process for big capacity egg tray machine: (this part is not necessary part with capacity lower than 1500pcs/h egg tray machine)
Drying Process
It basically involves drying the wet semi-finished products by using egg tray drying line.
Good dying process can lead to minimal losses of poorly-formed trays. There are metal and brick egg tray drying line.
Packing process
With hot press machine, we can squeeze large amounts of egg trays into together. Thereafter, egg trays will be packaged in the desired way. Also, it is convenient for conveying egg trays after hot press.
Egg tray forming machine is a kind of machine which absorbs paper pulp-the raw material, on the surface of mould by vacuum to get various shape and ratio of wet and dry by regulating time. After such working procedure as transferring moulds, releasing moulds to complete paper tray production. Our forming machines adopt advanced PLC programmable controller; selecting of high quality electronic devices and pneumatic components; using stainless steel pulp barrels with high performance and long service life. Our Egg Tray Machine production line has Fully Automatic and Semi Automatic two types , both have computer control system. If you don't want this drying system, it is also OK. Then you will have to do the work of drying up the product trays manually.
Pulp tray molding machine now is widely used in pulp molding products manufacturing, the raw material is waste paper like Newspaper, Carton, Paper box, Books, Corrugated paper etc.
The raw material goes into the pulping system, mixing with water, become the paper pulp.
And then the paper pulp will be sent into the egg tray forming machine by a pump, the Pulp tray forming machine will produce the trays using vacuum forming principle.
The pulp tray that coming out from the forming machine is wet, so the forming system needs to be equipped with the drying system.
If the output of pulp tray is less than 1000 pieces per hour, and the weather is good enough, we recommend the manual operation type forming machine and sunshine drying mode, this can reduce the cost of equipment investment. If the weather is not enough to dry the paper trays easily, or the output of the machine is more than 1000 pcs/h, we recommend the automatic drying system,
This pulp tray drying system using different fuel to dry the egg trays automatically, as for the fuel choices, there is like Natural gas/LNG/LPG, diesel, heavy oil, wood, coal, electric.
After drying, the paper trays can be piled up by automatic stacker, and then the workers can package the trays by plastic bags.
Egg Tray Machine Pulping System
Egg Tray Machine Forming system Air Compressor, Vacuum Pump, Motors
Drying system Boiler(Natural Gas Fuel) for Metallic Dryer oven
Egg tray molding area.
Certificate of egg tray machine
End Products Of Paper Egg Tray Machine
Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays, 24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.
Delivery
Technical Specification of Paper Egg tray machine
| Egg Tray Mold Quantity |
1pcs |
2pcs |
3pcs |
4pcs |
| Raw material |
Waste paper |
Waste paper |
Waste paper |
Waste paper |
| Egg tray Capacity(pcs/hour) |
350 |
700 |
1000 |
1300 |
| Net weight per piece (gram) |
70-75 |
70-75 |
70-75 |
70-75 |
| Waste paper consumption |
0.025ton / h |
0.06ton / h |
0.1ton / h |
0.13ton / h |
| Water Consumption |
0.075ton / h |
0.15ton/h |
0.22ton / h |
0.3ton / h |
| Natural Gas Consumption of Dryer |
12cbm/h |
25cbm/h |
45cbm/h |
60cbm/h |
| Boiler model (natural gas fuel Kcal) |
200*103 |
300*103 |
450* |
600*103 |
| Worker requirement |
2-3workers |
3-4workers |
4-6workers |
4-6workers |
| Power Requirement |
Without dryer |
20KW |
30KW |
40KW |
45KW |
| With dryer |
30KW |
45KW |
60KW |
65KW |
| Area of workshop |
Without dryer |
More than100M² |
More than 100 M² |
More than 120 M² |
More than 150 M² |
| With dryer |
More than200 M²
Dryer-12M |
More than 240M²
dryer-16M |
More than300M²
Dryer-16M |
More than 320 M²
dryer-18M |
| Container Requirement |
Without dryer |
20ft*1 |
20ft*1 |
40ft*1 |
40ft*1 |
| With dryer |
40ft*2 |
40ft*2+20ft*1 |
40ft*3 |
40ft*3 |
Remarks:
1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g).
2. Workshop size is for reference only and could be adjusted according to actual size of client's plant.
3. The above specification is for reference only, due to continuous technology development, data will be updated from time to time.
4. Pulp Molding Equipment are non-standard equipment, we are able to provide customized solution according to specific requirements from customer.
5. Welcome to contact us anytime, our professional team will provide more effective help and supports for you. |
FAQ:
Our productionline has Fully Automatic and Semi Automatic two types , both have computer control system .
1. What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually;
2. What is Fully Automat type ?
Meaning: the production line includes the Drying system and the whole procedure can be done Automatically .
Of course, the price and the required work space would have big difference from the semi-automatic type.
3. Quality
--- Our machines use UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding , insuring a minimum of 10 years' lifespan .
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding waste ;
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
5. What kind of Fuel can be used for the whole production line?
Coal, natural gas, and dieseal oil.
6. What kind of products can be made by this machine?
All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer product package, medical disposable container etc.
7. Are you a manufacturer?
Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.
Our Services
(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.
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