Paper Pulp Egg Tray Moulding Machine with Germany Valve 70kw-180kw

• Customization: Available
• After-sales Service: After Sales Service Provided
• Warranty: 2years
• Model NO.: Wy-2
• Application: Customized
• Drying Function: With Drying Function
• Automatic Grade: Automatic
• Computer Control Panel: Computer Control Panel
• Size: Large
• Certification: CE
• Condition: New
• Product Name: Egg Tray Machine/Pulp Molding Machine
• Guarantee: 2 Years
• Raw Material: Waste Paper Waste Books, Newspapers
• Electricity Power: 70-180kw
• Voltage: 380V/50Hz
• Molds Quantity: 12 Molds-48molds
• Mold Material: Aluminum Molds or as Per Customer′s Need
• Dryer System: Multi-Layer Dryer or Brick Dryer
• Dryer Fuel: Natural Gas, Coal, Diesel
• Workers: 6-8persons
• Transport Package: in Container
• Specification: customized
• Trademark: Wanyou
• Origin: Jinan, Shandong
• HS Code: 8441400000
• Production Capacity: 2000-6000PCS/H

Product Description

Paper Pulp Egg Tray Moulding Machine With Germany Valve 70KW-180KW

Egg Tray Machine Introduction:

Egg tray forming machine is a kind of machine which absorbs paper pulp-the raw material, on the surface of mould by vacuum to get various shape and ratio of wet and dry by regulating time. After such working procedure as transferring moulds, releasing moulds to complete paper tray production.
  Pulp tray molding machine now is widely used in pulp molding products manufacturing, the raw material is waste paper like Newspaper, Carton, Paper box, Books, Corrugated paper etc. 

The raw material goes into the pulping system, mixing with water, become the paper pulp.
 
And then the paper pulp will be sent into the egg tray forming machine by a pump, the Pulp tray forming machine will produce the trays using vacuum forming principle.

The pulp tray that coming out from the forming machine is wet, so the forming system needs to be equipped with the drying system.

If the output of pulp tray is less than 1000 pieces per hour, and the weather is good enough, we recommend the manual operation type forming machine and sunshine drying mode, this can reduce the cost of equipment investment. 
If the weather is not enough to dry the paper trays easily, or the output of the machine is more than 1000 pcs/h, we recommend the automatic drying system,

Egg Tray Machine is also in good use for making fruit trays, like apple trays. Buyer only needs to change the forming molds with apple tray shape, then machine will produce the apple trays. 

Egg/Apple Tray Machine Flow-chart:
Raw material--hydrapulper-- Pulp mixing--Forming--Drying-- Hot Press--Packing--Stock
Pulping System
1. Put the raw material and water into the hydraulic pulper, you will get the paper pulp after mixed 10-20 minutes.
2. Pulp pump will transfer the finished paper pulp into the slurry pool.
3. The pulp pond beater will mix the pulp concentration.
4. The pulp pump will transfer the pulp into forming machine.

Technical Specification of Paper Egg tray machine

   

Egg Tray Mold Quantity		12pcs(3pcs*4)	16pcs(4pcs*4)	24pcs(3pcs*8)	32pcs(4pcs*8)	40(5pcs*8)	48(6pcs*8)
Raw material		Waste paper	Waste paper	Waste paper	Waste paper	Waste paper	Waste paper
Egg tray Capacity(pcs/hour)		2000	2500	3000	4000	5000	6000
Net weight per piece (gram)		70-75	70-75	70-75	70-75	70-75	70-75
Waste paper consumption		150kg/ h	150kg/h	188kg/h	225kg / hour	375kg/h	450kg/h
Water Consumption		0.45ton / h	0.6ton/h	0.68ton/h	0.9ton / h	1.1t/h	1.35ton/h
Natural Gas Consumption of Dryer		75cbm/h	90cbm/h	110cbm/h	120cbm/h	150cbm/h	180cbm/h
Boiler model (natural gas fuel Kcal)		800*10^3	1000*10^3	1200*10^3	1500*10^3	1800*10^3	2000*10^3
Worker requirement		5-7workers	5-7workers	8-10workers	8-10workers	10-12	10-12
Power Requirement	Without dryer	70KW	80KW	100KW	100KW
	With dryer	100KW	120KW	130KW	150KW	180kw	200kw
Area of workshop	Without dryer	More than 200 M²	More than 200 M²	More than 250 M²	More than 250 M²
	With dryer	More than 400M² Dryer18M	More than 400M² Dryer20M	More than 520M² dryer30M	More than 520M² Dryer32M	600m^2 Dryer 36m	750m^2 Dryer 40m
Container Requirement	Without dryer	40ft*1	40ft*1	40ft*1	40ft*1
	With dryer	40ft*4	40ft*4	40ft*5	40ft*5	40ft*6+20ft*1	40ft*7
Remarks:  1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 70g~75g).  2. Workshop size is for reference only and could be adjusted according to actual size of client's plant. 3. The above specification is for reference only, due to continuous technology development, data will be updated from time to time. 4. Pulp Molding Equipment are non-standard equipment, we are able to provide customized solution according to specific requirements from customer. 5. Welcome to contact us anytime, our professional team will provide more effective help and supports for you.

	Name	Function
Pulping system	Pulping system Including : mill pulp pump -1set water pump-2sets pulp pump -2sets pulping machine -1sets	material of tank and disc:carbonized steel ,material of screen plate:stainless steel , pulping consistency:3-4%.
Forming system	Including 48 moulds (6*8)forming machine -1set Vacuum pump-1set Compressor -2sets Washer -1set Vacuum tank-1pcs Air tank-1pcs	Equipped with vacuum auto draining system;auto cleaning system for the forming mold and auto control cabinet.
Drying system	Including Drying oven -1set (L 50M*W2.8M*H2.2M)-4layer (L 36m*W2.8m*H2.55m)-6layer Chain and tray -1sets Hot air pipe -1sets Chain wheel with shaft-1sets Delivery belt -1set Drive motor -1set	The temperature of each section can be adjusted independently;burners with French or Italian brand; The energy for option: LPG,GAS,diesel oil,Equipped with auto control cabinet.
Boiler	Including Boiler -1set Natural gas burner(Riello)-1set Fan with motor -1set Electric control -1set	China Famous Brand Boiler

Molds Forming System
1. The molding machine absorbs the paper pulp to the molding mold, which is through the suction of the vacuum system to absorb the excess water into the gas-water separation tank, and then pump the water to the tank for storage.
2. The molding mold absorbs the pulp and then forms it. and then the transfer mold takes out the finished product and sends it to the drying tray.




Drying System
Heat source: natural gas, diesel, liquefied petroleum gas and other combustion liquids and gases.The transmission mode adopts industrial transmission chain to drive the net plate transmission, which runs in the drying line.
multi-layer dryer metallic material


This hot press molding machine is selectable. Normally no need to choose this machine if buyer only needs to produce paper egg trays.
Hot Press Molding Machine for paper egg carton, electrical product tray, sprinkler tray, industrial packaging tray

 

 

Certificate of egg tray machine

End Products Of Paper Egg Tray Machine

Paper egg trays are the end products of egg tray plant. Egg trays are good protection shell for eggs during transporting and storage. Usually, the egg trays has 30 holes. Esle, there are 10 holes egg trays, 12 holes egg trays,  24 holes egg trays etc. What's more, if you change the mould, the machine can be used to make apple trays, egg cartons and so on.
Raw materials to make egg trays: original wood pulp, craft paper, A4 paper, paper box, old newspaper, old books and other kinds of recycled papers.




Delivery
Customer Visit


FAQ: 
Our productionline has Fully Automatic and Semi Automatic two types ,  both have  computer control system .
 
1.  What is Semi Automatic type ?
If only order The 1st and 2nd compulsory parts , that's Semi Automatic because you'll have to do the work of drying up egg tray manually; 
 
2. What is Fully Automat type ?
Meaning:  the production line includes the Drying system and the whole procedure can be done Automatically . 
 
Of course, the price and the required work space would have big difference from the semi-automatic type.
 
3. Quality 
--- Our machines use  UK Technics and part of the components are Germany-made (ex: Ball valve) .
-- Our machine is made by Tooling NOT by Welding ,  insuring a minimum of 10 years' lifespan .
 
-- The Egg tray moulds material is Aluminium which can keep the fixed shape much better than that made of rubber material.
--- 99.9% of Success rate: Even if there is a failed egg tray , just throw it back to Pulping area and it can be re-used avoiding  waste ; 
 
--- Our machine has been sold to worldwide for over 10 years with continued re-order by some customers with their business grow .
4. What kind of material we can use as the raw material?
    Any kind of waste paper like old newspaper,magazines,books,A4 paper etc, and easy to get
 5.  What kind of Fuel can be used for the whole production line?
     Coal, natural gas, and dieseal oil.
 
6. What kind of products can be made by this machine?
 
  All paper package such as paper egg tray, egg carton,egg box, fruit tray, bottle tray, cup tray, consumer      product package, medical disposable container etc.
 
7. Are you a manufacturer?
 
  Yes, Jinan Wanyou has been fabricating pulp molding machine since 2008. We are one of the  most important pulp molding machine manufacturer in the world, and we are famous pulp molding machine manufacturer in China, providing high quality and production capacity pulp molding machinery at reasonable prices to the world.

Our Services
 
(1)Technical consultation ;
(2)Detailed design of customer workshop ;
(3)Installing and testing the whole production line before shipment;
(4)Training engineers and workers;
(5)Supplying spare part for long time;
(6) Online services anytime.